Plans For Making A Sheet Metal Brake

Step 1 cut two 12 inch pieces out of one of the 2 x 4 s.

Plans for making a sheet metal brake.

Select materials that will be strong enough for your needs. Diy sheet metal bender brake step 1. As long as we have collected all the needed materials. It s made from a few pieces of hardwood to form the base and hinged handle.

The bending angle is what folds the metal. The angle iron with a welded threaded nut and the undrilled angle iron. Take care not to weld the pipes together. Cut the angle iron and steel plate in sizes listed above making sure edges are square and straight.

Dave s cheap sheet metal bending brake i started building my zenith ch601xl from plans in mid january 2006. It makes crisp clean bends on sheet metal up to 22 ga for great looking results. I cut my scrap steel angle. I cut out 1 2 off each corner of the bending angle.

Learning how to work with sheet metal can open up a lot of potential for practical projects. The sheet metal is clamped under a piece of. With some lumber you can build a brake from wood that will perform just as well as an commercial sheet metal brake. 1 4 inch 0 6 cm steel plate with bracing will enable.

Calculate the desirable full width of sheet metal brake. To make a hinge for your sheet metal brake align the two angle irons. But you can use your welding table or bench a channel iron or a rectangular tube. Construct a box 15 inches wide by 8 feet long by gluing together and screwing the 12 inch pieces between two other 8 feet 2 x 4 s fit the 12 inch pieces flush with the.

The first step was cutting the components the 2x4 was cut to 48. Put the nipple pipes in between the two angle irons and carefully weld the nipple pipes onto the steel rod do this alternately to form the hinge. The problem with that is that their equipment is not set up for the 1 8 inch radius bend specified in the plans. After several failed attempts to bend the rudder spar i ended up going to a local sheet metal shop for help.